Send page
Print this page
Disclaimer
ImprintCette page n'est pas disponible dans la langue souhaitée.
Alpha 488 – Economical processing of twisted pairs
Introduction
Drawing on continuous stock, the Alpha 488 fully automatic twister produces twisted pairs completely cut to length and terminated with all quality controls included. The modular design of the system ensures maximum flexibility. Four processing stations at the lead termination and two at the trailing end open up an array of processing possibilities.
Key features:
- Complete processing of continuous stock into twisted pairs with processed ends
- Gentle handling of base stock to ensure high-quality end products.
- Also possible to process different open ends up to 125mm in length on side 1 (as an option)
- Usable as well for two-end crimping and seal loading on two identical single wires
- High degree of flexibility and reduction of conversion times thanks to the mci 722 und mci 712
- Integrated quality monitoring (DLA, CFA, SPA-iL), also during twisting (TFA)
- Active good/bad sorting
- Accommodates up to six processing stations
- Great ease of operation thanks to TopWin software
- Networking possibilities with reliable WPCS and TopNet
Technology
This machine’s high output of twisted pairs results from the parallel processing of the two conductors and a division of overall processing into three main processes, all optimally synchronized with each other. The linear wire draw-in unit with integrated delta length analyzer (DLA) assures the gentle handling of the wires. The twisting head with AC servo-drive is the heart of the Alpha 488. The integrated twist force analyzer (TFA) guarantees uniform twisting by analyzing the forces exerted during twisting and regulating the subsequent adjustment movements of the twisting head.
Maximum flexibility
Drawing on continuous stock, the Alpha 488 fully automatic twister produces twisted pairs completely cut to length and terminated. It can handle wire cross sections ranging from 2×0.22mm2 to 2×2.5mm2 with no trouble at all. Four stations on side 1 and two stations on side 2 open up flexible processing possibilities such as two-ended seals loading and crimping. Of course, the Alpha 488 is also ideal for the processing of individual conductors.
User friendly
The system is extremely user friendly. Its stations swivel in a radius of 400mm, making them readily accessible to the operator. Elements like a wire deposit tray with integrated batch sorting and post-production of defective wires are part of the standard equipment. The TopWin user interface and the sliding operator’s console along the pull-out unit further increase the convenience of this system. In combination with the Komax mci 722 or the mci 712 crimping modules and the mci 761 seals module plus the quick-change systems and the integrated monitoring units, the Alpha 488 offers maximum process reliability and ultra-short conversion times. Its modular design assures unbeatable flexibility.
TopWin
TopWin is a Windows®-based graphical user interface designed for quick, easy data input. Thanks to its simple and logical structure, users can fully master the machine in no time at all. Pitch length, open conductor ends, pull force, and a host of other key parameters can be conveniently set and saved. Error messages are presented in clear, uncluttered graphics. A special editor (Permission Editor) can be used to manage access rights for all entry parameters. With the optional WPCS (Wire Processing Communication Standard) interface, Komax machines can be networked together and easily integrated into existing production processes. The supplemental networking software known as TopNet is the ideal tool for achieving optimum production management.
Technical data
| Length range | 700mm–4000mm (27.6in–157.5in) 700mm–7000mm (27.6in–275.6in) 700mm–10000mm (27.6in–393.7in) Optional from 150mm (5.9in) Final length of twisted pairs |
|---|---|
| Length accuracy | ±0.3% (min. ±1.5mm) |
| Stripping lengths | Side 1: 0.1–18mm / Seite 2: 0.1–35mm |
| Wire cross sections* | 2×0.22mm2–2×2.5mm2 (AWG24–AWG14) |
| Open wire ends | 30–99mm (optionally. 30–125mm on side 1), depends on pitch, cross section, and end processing |
| Pitch length | Programmable from 5mm to 80mm |
| Wire draw-in speed | max. 5m/s |
| Noise level | <75dB |
| Electrical connection | 3×208–480V/50–60Hz; 10kVA |
| Pneumatic connection | 5-6bar |
| Air consumption | 12m3/h |
| Weight | Including two crimping modules and two seals modules Alpha 488 / 4m: approx. 3000kg Alpha 488 / 7m: approx. 3700kg Alpha 488 / 10m: approx. 4400kg * Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires. |
Accessories
There are a number of different accessories available with which you can adapt the Komax Alpha 488 to your own specific needs and expand its capabilities as desired.
Preliminary wire processing
- Ink jet marker
- Hot stamp marker
- Wire feed systems
Crimping module accessories
- Height adjustable lift pedestals
- Paper winder
- Carrier strip chopper
- Valve set for pneumatically operated advance
- Pressure regulation set
- Monitoring of length-wise and cross-wise transport of terminals
Crimping modules
- mci 722 crimping module
- mci 712 crimping module
- mci 761 seals module
Process monitoring
- Twist force analyzer (TFA)
- Delta length analyzer (DLA)
- Crimp force analyzer (CFA)
- Seal presence analyzer (SPA-iL)
- Splice detection
- Quality assurance Komax 331, 341, 351, 371
Options
- Short lengths (starting at 150mm)
- Different open ends up to 125mm in length on side 1
- Tower light
- Wire measurement table
- Magnifying glass
- Keypad
- Uninterruptible power supply (UPS)
- WPCS networking and TopNet
Terminal feed
The swiveling terminal-roll holder allows the use of applicators with right or left infeed. It is as easy as can be to switch from side feed to back feed. The tidy disposal of carrier strips is assured by a paper winder and a carrier strip chopper.
Cost-optimized total solutions
Modern wire processing requires cost-optimized total solutions. Komax offers you just the technologies you need to achieve this goal.
Services
Komax also provides superb after-sales support:
- Commissioning
- Training courses for different levels of users
- Production coaching and assistance
- Worldwide customer service network with complete range of spare parts
- Professional consulting services